FAMILY OWNED AND OPERATED SINCE 1951

OTHER METAL ORE

Other metals such as lead, zinc, platinum, chrome etc. are being fine screened through Derrick products worldwide. Whether it be Stack Sizer® or HI-G® Dewatering Screen or dry screen, with the combination of high frequency and unmatched high open area poly urethane screen panels, world class Derrick equipment can deliver outstanding outputs in mineral processing plants.

One platinum producer in Africa doubled chrome recovery with significant improvement in PGM recovery, reduced consumption of flotation reagents by replacing inefficient traditional classification equipment with Stack Sizer screening machines. The payback time was as low as seven months.

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EXCLUSIVE BENEFITS

  • Extremely low cost per ton of milled ore in closed grinding circuit
  • Highly efficient classification compared to other traditional classifiers results in to improved product grade and recovery
  • Low water and power consumption
  • Low reagent consumption in downstream unit operations because of reduced amount of ultra- fines being generated
  • Non-blinding, unmatched high open area, long lasting patented urethane screen surfaces
  • >99% vibration isolation
  • Self- lubricated vibrators
  • Negligible dynamic load

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Other Metal Ore Applications

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Stack Sizer
Repulp

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IRON ORE

Derrick screens have been used in iron ore since the 1950’s processing all types of iron ore. From removing fine impurities in Direct Shipping Ore sinter products to scalping relatively coarse (+53 to 75 µm) middlings and size control in pellet concentrates. Some of the greatest benefits of fine screening have been achieved by replacing hydrocyclones in grinding circuits. The improved classification of fine screens results in a shift in the grind/grade relationship. In other words, a similar grade can be achieved at a coarser grind size or a higher grade at the same grind size compared to cyclone classification. Screen classification also allows for increase mill throughput that results in a lower power and steel consumption per ton. Fine screening can allow for lower grade ores to be processed more economically and can be used to produce higher grade and more valuable products. Typical operating cost is 1 to 2 US cents per ton and Returns On Investments for the capital costs are often measured in weeks.

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EXCLUSIVE BENEFITS

  • High capacity fine screening down to 45 µm (#325)
  • Minimal maintenance with long life urethane screen surfaces
  • Low power consumption – Derrick Dual SG Vibrators operate at 3 HP (2.2 kW)
  • Improved iron grade and reduction of impurities adding value to products
  • Increased iron recovery with less generation of ultra-fines in grinding circuits
  • Lower operating cost with savings in power and steel consumption in grinding circuits, less reagent consumption in flotation circuits, improved filtration
  • Compliments magnetic separation, gravity circuits, and flotation circuits with better size control
  • Recovery of fine iron from tailings
  • More consistent and higher value final product to meet customer demands

RELATED APPLICATIONS IN IRON ORE

Iron Applications Take 2

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Stack Sizer

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Stack Sizer

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Stack Sizer
Repulp

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INDUSTRIAL MINERALS

Derrick Corporation has been serving the needs of the industrial minerals industries for over 50 years. Derrick’s robust dry and wet screening machines and high open area, slotted and square mesh Polyweb® urethane screen panels have a proven track record of continuous, low maintenance operation in challenging, abrasive applications. Derrick machines can be found in numerous sizing applications for industrial mineral that include alumina, aluminum dross, bauxite, bentonite, borax, calcium carbonate, carbon, carbon black, ceramic powder, ball & kaolin clay, feldspar, fiberglass, garnet, glass, graphite, gypsum, ilmentite, iron ore, limestone, magnesite, magnetite, metal powders, mica, potash, phosphate, salt, talc, vermiculite and many more.

Industrial Minerals

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WET SCREENING EXCLUSIVE BENEFITS

  • Multiple machine designs to match to individual scalping, sizing or dewatering applications
  • High Screening Efficiency in small floor footprints
  • Enhanced Screening Efficiency when Repulp Wash Troughs are utilized
  • TH Series Polyweb urethane screen panels provide long panel life with anti-blinding performance as fine as 45 microns
  • Urethane and rubber coatings and linings for machines provide superior abrasion resistance
  • Derrick SG, SG2 and W Series sealed Vibrators provide low maintenance operation with low power consumption
  • Small, light screen panels provide operators fast, easy screen panel changeouts.

DRY SCREENING EXCLUSIVE BENEFITS

  • Single, Double and Multi-Deck machine designs to match to individual scalping or sizing applications
  • Machines designed with vibrating screen frames that tension the screen panels with draw bars and draw bolts can utilize both Derrick Polyweb and traditional wire screen panels.
  • Machines designed with vibrating screen frames with Derrick’s Front To Back screen panel tensioning system for wire screen panels eliminate the use of draw bars and draw bolts and provide higher screening capacity
  • DU and DUSQ Series Polyweb urethane screen panels provide long panel life with anti-blinding performance as fine as 104 microns
  • Derrick E3, SG, SG2 and W Series sealed Vibrators provide low maintenance operation with low power consumption
  • Full Dust enclosures help minimize fugitive dust emissions
  • Standard air exhaust nozzles provide simple connection point to plant dust control facilities
  • Hinged top covers and side access doors provide operators with easy screen panel access

RELATED APPLICATIONS IN INDUSTRIAL MINERALS

Industrial Mineral Applications

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Stack Sizer
Repulp

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GOLD

Reducing maintenance and operating costs, improved equipment reliability, improved kiln performance and efficiency, and increasing gold recovery are all key objectives for gold processors. Derrick Corporation offers solutions for fine screening in gold processing plants that effectively address all of these objectives. Whether your application is cyclone overflow trash duty, tailings carbon safety, in-tank interstage carbon retention, de-gritting, loaded carbon, carbon sizing, carbon dewatering, gravity separation, or carbon column safety, Derrick has a proven solution for you.

Our machines offer the highest screen throughput in the smallest available footprint and when paired with our Polyweb® long-lasting, non-blinding urethane panels, there is a noticed increase in efficiency and profits.

Gold

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EXCLUSIVE BENEFITS

  • Highest slurry volume processing in the smallest available footprint
  • Low maintenance costs
  • Non-blinding screen panel technology
  • The ultimate in high volume protection of emitters
  • Recover more carbon from tailings to improve recovery
  • Highest efficiency for carbon sizing available

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Gold Applications

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Stack Sizer

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COPPER ORE

Derrick has successfully increased the tonnage and recovery of copper through the implementation of the Stack Sizer® in the grinding circuit. Through this implementation, Derrick has helped copper miners improve copper recovery and reduce grinding circuit costs, which ultimately leads to increased profits for the concentrator operation.

The Derrick Stack Sizer machine is used to replace hydro-cyclones in a closed grinding circuit. In one instance, four 5-deck Stack Sizer screens processing 520 tons of copper ore per hour replaced hydro-cyclones enabling the concentrator to experience increased capacity throughput of 17%, a reduced circulating load from 200% to 100%, less power consumption per ton, and consistent size distribution of the undersize product reporting to floatation. A similar operation realized an increase in copper recovery of 40% after installing Derrick Stack Sizer machines in its grinding circuit.

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EXCLUSIVE BENEFITS

  • Lowers power consumption per ton
  • Increased through put
  • Higher recovery without reducing concentrate grade
  • Topsize control to flotation circuits
  • Enable to target liberation size

RELATED APPLICATIONS IN COPPER ORE

Copper Ore Applications

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Stack Sizer

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